Antonio Turatto

Total 26 years of experience.

Mechanical completion pre-commissioning and commissioning methodologies and phases for industrial plant. Field activities in managing direct man power

2022 – Present: APS S.p.A – KTI Poland SA, Poland - Plock / Plock Refinery

Commisisoning Manager

Project:  New Visbreaking Unit (VBU) plant - Client: ORLEN  Plock Refinery Poland

Duties:

2021 - 2022: IGM Resins Mortara Production plant

Project Engineer

Duties:

• Improvements studies on production plants
• Modifcations of process lines
• Capex estimation

2017 – 2021: Tecnimont, Italy

Project Lead Commissioning Engineer / Commissioning Mgr.

Project:

• 2020 – 2021: Kingisepp II Ammonia2 and Urea1 Production plant - Client: ENW - EurochemNorth West 2 Kingisepp-Russian Federation

Duties:

• Analysis of Bid Contract/ Technical documentation for estimation and preparation of technical/economical offer detailing in particular the main followings:
• Costs Estimation for Pre-commissioning Commissioning & Start UP related to Natural Gas, Chemicals, Consumables, Flushing oils & Chemical Cleaning activities
• Pre-Commissioning/Commissioning & Start Up Schedule Preparation
• Project commissioning Deliverables preparation System/Subsystems Definition& Subdivision of the Plant Project
• Mark Up Activity of the project P&ID’s Preparation of project engineering databases
• Revision  of  Pre-Commissioning  manual        Revision of Project’s Schedule of Pre-Commissioning activities
• Follow up for special activities (Steam blowing, chemical cleaning, )
• Pre-Commissioning Consumable Estimation 3D Model Review in TICB _India

Project Lead Commissioning Engineer

Project:

• 2019: OMSK DCU Project - Client: GAZPROMNEFT (GPN) Omsk Region Eastern Russian Fed. Duties:
• Analysis of Bid Contract/ Technical documentation for estimation and preparation of technical/economical offer detailing in particular the main followings:
• Costs Estimation for Precommissioning Consumables, Flushing oils & Chemical Cleaning activities
• Pre-Commissioning/Commissioning & Start Up Schedule Preparation
• Project commissioning Deliverables preparation
• System/SubsystemsDefinition& Subdivision of the Plant Project Mark Up Activityof the project

P&ID’s

• Preparation of project engineering databases Revision of Project’s Schedule of Pre-Commissioning activities
• Pre-Commissioning Consumable Estimation

Project Lead Commissioning Engineer / Site Commissioning Superintendent

2016 – 2018: Tecnimont, Italy

• Project: Kingisepp: Ammonia Production Plant_MAP (2900 MTPD) and Liquid Ammonia Storage Plant_LAS (60000 MT) Client: Eurochem North West (ENW) Kingisepp Russian Fed.

Duties:

• Analysis of Bid Contract/ Technical documentation for estimation and preparation of technical/economical offer detailing in particular the main followings:

• Costs Estimation for Pre-commissioning/Commissioning & Start Up Consumables, Flushing oils & Chemical Cleaning activities
• Pre-Commissioning Schedule Preparation
• Project commissioning Deliverables preparation
• Analysis of constructio0n schedule v/s commissioning oriented schedule
• Recovery plans and analysis of alternatives to recover delay of project with economic impact on project budget System/Subsystems Definition& Subdivision of the Plant Project
• Mark Up Activity of the project P&ID’s Preparation of project engineering databases Revision of Pre-Commissioning manual Revision of Project’s Schedule of Pre-Commissioning activities  Follow up for special activities (Steam blowing, chemical cleaning, )
• Coordination and revision of pre-commissioning commissioning and Steam turbine trial run procedures
• 3D Model Review in TICB _India
• Site Activities: Commissioning Superintendent with special activity for the Liquid Ammonia Storage plant: Survey & Coordination of precommissioning and commissioning activities Select and coordinate Special Service suppliers for special activities like chemical cleaning Liquid Nitrogen and liquid Ammonia supplyand WR preparation for LiquidAmmonia Tank PurgingInerting and Cool Down operation; design of temporary lines arrangements with Field Engineer Dept Planning of commissioning activities and technical vendor assistance Scheduling of activities and control of site works progress reporting to management Cost estimation of service supplier and specification.
• Planning priorities of the mechanical completion and commissioning of systems required to Cool Down of the cryogenic storage of ammonia tanks. Checking mechanical completion and punch list closing before acceptance of system by Mechanical Subcontractor Site Survey & Coordination of precommissioning and commissioning activities performed by Subcontractor teams Select and coordinate Special Service suppliers (SOLARCA) for special activities like chemical cleaning of steam network distribution Liquid Nitrogen supplier selection (Linde Ru) and WR preparation for Liquid Ammonia Tank Purging with specification of the temporary system for inerting of storage system Design with Field Engineer Dept. and Subcontractors the temporary lines arrangements to import liquid ammonia in to storagefor purging nitrogenand cool down activity of the tank storage without use of external supply temporary equipments and liquid ammonia from external sources. Planning of commissioning activities and technical vendor assistance: followup of the Boil Off Gas compressor supplier (Mayekawa) and Ingersoll Rand vendor for Air Production Unit an Nitrogen generation system Coordinate and survey completion and commissioning activities of cooling watersystem, fire fighting system,gas detection and fire detection systems, control system.Scheduling of activities and control of site works progress reporting to management Cooperate with Client for the quantity of required liquid ammonia for the cool down of the liquidammonia storage definingtiming, quantities and specification of supply. Conduct risk analysis with site HSE Dept. for introduction of liquid ammonia in to plant and for cool down activities Check completion of the auxiliary boiler and preparation of auxiliaries system the first firing and dry out of the unit (gas line supply, BFW pumps, FD Fans etc.) Select and follow up vendor supplier for the chemical cleaning of main steam line network before steam blowing defining specification and circuit to be cleaned issue of WR Define steam blowing sequence and specification for the execution of the activity defining material and temporary lines to be installed for the steam blowing Follow up of catalyst loading of main process site equipment of ammonia process Define special air blowing procedure of the process lines using Process Air Compressor, specs of temporary lines and arrangement of the system for the blowing sequence of the process lines.
  1. Senior Commissioning Engineer

2012 – 2016: Tecnimont, Italy

Project:

• Tomsk PE Project Revamping Client: SIBUR TOMSKNEFTEKHIM (TKN) 2016 Duties:
• Site Technical assistance for Certification of Mechanical Completion and acceptance of Construction
• Punch list preparation and closure against P&IDs check Checking and assistance to Client for Vendor coordination involved in plant start up preparation
• Technical Assistance to Client for Testing activities on plants systems and Machinery Extrusion Unit

• Technical support and acceptance of special activities: Chemical Cleaning/ High-pressure leak test etc.
• Technical Assistance in Commissioning activities phase for plant preparation for Start Up Assistance to Client for preparation and revision of site Commissioning and start Up schedule

Senior Commissioning Engineer

Project:

• Bidding Activity various Projects: Power plants Oil & Gas plants Refineries plants Ammonia/Urea plants Polymers (PP/PE/HDPE/LLDPE) plants.

Duties:

• Analysis of Bid Contract/ Technical documentation for estimation and preparation of technical/economical offer detailing in particular the main followings:
• Costs Estimation for Precommissioning Consumables, Flushing oils & Chemical Cleaning activities Supervision Man-hours Estimation for Pre -Commissioning & Operations activities
• Subcontractor’s Man-hours Estimation for Pre-Commissioning activities
• Pre-Commissioning Schedule Preparation
• Technical Deviation and Exclusions to Contract Requirements
• Coordination Activity for issue of various documentation required by Bidder
• Site Vendor coordination according to TSA Schedule Comments on the General Project Schedule.

2008 – 2011: Maire Engineering /Tecnimont, Turin, Italy

Site Commissioning Engineer / Project Commissioning Engineer

Projects:

• PORTO do ITAQUI UTE Coal Fired Power Plant (1x 360 MW Usina Thermo Eletrica) Client: MPX ENERGIA do Brazil period: 06-2011/09-2011
• PORTO do PECEM UTE Coal Fired Power Plant (1 x 365 MW Usina Thermo Eletrica - 3rd Expansion Unit) Client: MPX ENERGIA do Brazil period: 09-2010/05-2011

Duties:

• Site CommissioningEngineer
• Vendor’s Training Coordinator to Clients operating personnel
• Technical and economical evaluation of overallplants lubricants supplyoffer with definition of supply specification od oil and lubricant Preparation and selectionof service supplierfor Chemical Cleaning activities of Coal Fired boiler
• Punch list coordination for acceptance of Mechanical completion and assistance for plant hand over to Client
• Assistance for  Preparation of steam  blowing procedure  Revision of Precommissioning ITP’s &

relevant Certification Forms Coordination of commissioning procedure issue

• Assistance to site QA/QC to rectify and complete the Project Database by sub-system-wise

Project:

• AMPLIACION CENTRAL TERMICA BOCAMINA II Project Coal Fired Power Plant (1x 370 MW) PUERTO CORONEL – CHILE Client: Endesa Chile period: 08-2009/09-2010

Duties:

• Project Commissioning Engineer
• Analysis of Contractual & Technical documentation
• Preparation of precommissioning and commissioning documentation
• System/Subsystems Definition& Subdivision of the Plant Project
• Mark Up Activity of the project P&ID’s
• Preparation of project engineering databases Revision of Pre-Commissioning manual
• Revision of Project’s Schedule of Pre-Commissioning activities
• Follow up for special activities (Steam blowing, chemical cleaning, )
• Pre-Commissioning Consumable Estimation
• 3D Model Review in TICB _India

Project:

• KESH VLORE CCPP 100 MW Combined Cycle Power Plant Client: Kesh SHA Albanian Power Corporation period: 01-2008/07-2009

Duties:

• H.O. Project Deputy Commissioning Mgr. /Site Deputy Commissioning Mgr./Commissioning SPV
• Analysis of Contractual & Technical documentation
• Preparation of precommissioning and commissioning documentation
• System/Subsystems Definition& Subdivision of the Plant Project
• Mark Up Activity of the project P&ID’s
• Coordination for preparation of project engineering databases
• Preparation & Issue to Clientof Precommissioning Procedures and relevant Certification Forms

according to Company’s ITP (Inspection & Test Plan)

• Preparation and revision of Pre-Commissioning manual
• Preparation of Project’s Schedule of Pre-Commissioning
• Main Fuel Oil Storage & Distribution circuit
• Fuel oil Tanker unloading to plant storage survey activity

Duties:

• Site Coordination and Supervision for special activities: Steam Boiler Generator Chemical Cleaning (circuit preparation / installation and execution up to final certification according to boiler Vendor Specs
• Closed cooling water system Pre-Commissioning (Mechanical Completion Engineer ) Tracking of Construction by subsystem-wise priority in particular for the Turbine Hall Gas Turbine AEN V64.3A+, GTG Package Auxiliaries and BOP’s correlated main systems Coordination of Vendor for Site Assistance & Training T.S.A. for Techno/Economical Analysis for the supply and purchasing of the following items:
• Chemicals for Boiler Water treatment and Waste Water Treatment systems
• Preparation and issue of Lubricants List and supplypurchasing for all rotating machinesof all the BOP plant  Selection of and TSA supply to Construction for installation of required Sacrifice valve for steam blowing activity
• Analysis of the Contract Aspects with the Mechanical subcontractor

Bidding Activity Various Projects:

• TATA POWER – PROJECT TRUST IJMUIDEN 3x175MW Process Gases o PGs Power Plant Ijmuiden Corus Steel _The Netherlands Clent: TATA POWER Mumbai, India period: 12-2009/03-2010
• PEEGT Project: Extension of Al Nasserieh SCCP 250 MW Client: Syrian Arabic Republic Ministry of Energy period: 08-2009/11-2009
• Olevano Biomass Project 140 MW Client: New ENergy period: 10-2008/11-2008
• MANIFA AH Crude Project (900 MBCD) Kingdom of Saudi Arabia (KSA) Client: ARAMCO (Arabian American Oil Company) period: 01-2008/04-2008

Home Office Activity:

• Analysis of Bid Contract/ Technical documentation for estimation and preparation of OBE technical/economical offer detailing in particular the main followings:
• Costs Estimation for Precommissioning Consumables, Flushing oils & Chemical Cleaning activities
• Supervision Man-hours Estimation for Commissioning & Operations activities
• Subcontractor’s Man-hours Estimation for Pre-Commissioning activities
• Vendor Schedule Preparation
• Pre-Commissioning Schedule Preparation
• Comments on the General Project Schedule
• Technical Deviation and Exclusions to Contract Requirements
• Coordination Activity for issue of various documentation required by Bidder (Org. Chart, O&M Training Proposal & Schedule, Vendor TSA Schedule etc. etc.) to be included in O.B.E.

May 2007 – Oct 2007: Fenice Electricite’ de France – EDF, Turin , Italy Commissioning Mgr./ Various Projects/Clients period: 05-11 /2007: Projects:

• New Cooling plant 25 MWf c/o FIAT Mirafiori Factory - Turin, May ‘07
• New Cooling plant 13 MWf c/o FIAT Termini Imerese Factory - Aug ‘07
• New Cogeneration Power plant 35 MW c/o Whirlpool Factory –Varese, May ‘07
• New Cogeneration Power plant 30 MW c/o Barilla - Parma, Jun ‘07
• New heat tri-generation power plant 15 MW c/o ITT Friction Technologies Factory - Cuneo , Jul‘07

Duties:

• H.O. / Site activities - Commissioning & Start up activities Coordinator for FIAT factorycooling plants for production trains of Mirafiori (Turin) and Termini Imerese (Palermo-Sicily)
• Commissioning & Start Up Coordinator for the commissioning & start up phases of different new Cogeneration Power Plants projects for various Clients.
• Preparation & Execution Coordinator for special procedures relevant precommissioning activities relevant to:
• Header fuel gas supply line blowing with Nitrogen / CH 4 for GE LM 2500 TG package of the new 30 MW Cogeneration Power plant c/o Barilla Factory _Parma Italy
• Header fuel gas supply line blowing with CH4 Gas in new 20 MW Cogeneration Power plant c/o Whirlpool Factory - Varese Italy - Commissioning Coordinator for the pre commissioning

2000 – 2007: Tecnimont, Italy Project Commissioning Engineer Projects:

• Bidding Activity Various Projects
• 3437 NPC South HDPE/LDPE/PP/PS (550/550/400/100 KT/Y) - bid phase Clent: Chevron Phillips period: 02-2007/04-2007
• 3427 Saudi Kayan: LDPE 300 KT/Y -HDPE 400- KT/Y -PP 350 KT/Y - bid phase Client: Basell/SABIC (Saudi Basic Industries Corp.) period: 10-2006/12-2006
• 3164 QChem II project 350 /400 KT/Y NAO/PE plant (Chevron Phillip’stechnology) - Operative Phase Clent: Chevron Phillips/Qatar Chemicals Co. period: 12-2005/04-2007

Duties:

• Analysis of Bid Contract documentation for estimation and preparation of OBE technical/economical offer
• H.O. (Home Office) Project Commissioning Engineer:
• Project Plant System Definition
• Follow Up of the Mark Up Activity of Project P&ID
• Preparation of Project Pre-Commissioning documentation and deliverables
• Preparation of commissioning manual
• Preparation of schedule of commissioning activities
• Preparation of special commissioning procedures
• Constructability analysis of particular activities relevant the precommissioning Scope of Work
• 3D Model review of the project
• Follow Up of preparation of the Project Engineering Database sub-system-wise
• Preparation of Certification Forms according to Client request Project:
• 3164 HDPE / PP plants (350/400 KT/Y) c/o Plock-Poland Construction site Client: PKN/Orlen -Basell Joint Venture period: 10-2004/11-2005

Duties:

• H.O. / Site Deputy Commissioning Manager Responsible of the following activities:
• Follow up of site commissioning activities

• Vendors Assistance Coordinator - Assistance in the planning of commissioning activities
• Tracking of Construction by subsystem-wise priority
• Site supervision of special commissioning activities
• Preparation of Vendor Site Assistance Schedule
• Updating and follow up of Site Commissioning Schedule
• Assistance to issue of Cold Start Up Procedure Site Commissioning Supervisor
• Issue and site supervision of special commissioning procedures UG Cooling water network
• Hydro-jetting,
• Mainheader lines steam blowing,
• Chemical Cleaning Follow-up of prefabrication and special activities on critical line of PP plant

Site Commissioning Engineer / Project Commissioning Engineer

Projects:

• Tecnimont, TICB, Mumbay /Italy / Aug 2004 – Oct 2004
• 3133 NSP1 - HDPE (350 KT/Y) Construction Site Wesseling – Cologne / Germany period: 03- 2004 / 07- 2004 Client: Basell Germany

Duties:

• Set-Up of TICB Home Office activities to prepare project documentation: for Poland Project
• System Definition and P&ID’s Mark-Up activity Coordination for preparation of project engineering databases Preparation of precommissioning documentation and procedures
• Schedule of Commissioning activities Site Commissioning Engineer - Follow up of construction activities by subsystems wise and tracking of construction - Assistance in the planning of Site commissioning activities - Tracking of Construction activities by subsystem priority - Analysis of documentation and planning for pre-commissioning and commissioning activities for PE2 Borouge Step II Revamping project - Preparation of pre-commissioning QA/QC Documentation and Schedule for Poland project.

• Milan - Italy 3164 NPP (HDPE/PP 350/400 KT/Y)- NPP (New Plock Plant) Plock - Poland period: 05- 2003/02-2004
• Project Commissioning Engineer (Home Office activity) - Analysis of Contractual & Technical documentation - Preparation of precommissioning and commissioning documentation Subsystems subdivision of the plant project        Coordination for preparation of project engineering databases Mark up of the P&ID per subsystem              Preparation of certification forms                                                    Preparation and revision of commissioning manual Preparation of schedule of commissioning activities.

• Marun PP Plant Project Bandar Imam- Iran (180 KTon /Y)
• Flawless analysis of the project based on the 3D model in conjunction with the Project Mgr. and relevant Eng. Disciplines -Implementation of the “LessonLearned” to the PP Projectand rectification of engineering coming from previous Brazilian project.

• 2983 PP (320 KT/Y) Polibrasil Resinas - Mauà - Sao Paolo /Brazil Client: Basell/Suzano Joint Venture period:07-2002/ 02-2003
• Site Commissioning Superintendent - Supervision and coordination of pre commissioning

/commissioning & start up activities of polymerization systems of the new plant unit

• Tracking of Construction activities by subsystem priority
• Site supervision of special commissioning activities
• Assistance in the planning of commissioning activities

• TCM Office Milan-Italy period: 03-2002/06-2002
• Project Commissioning Engineer
• Responsible and coordinator for set-up and development of the following activities
• Subsystems subdivision of the plant project
• Coordination for preparation of project database
• Coordination of Mark up of the P&ID per subsystem
• Preparation of certification forms

• Preparation of commissioning manual
• Preparation of schedule of commissioning activities

• TCM Construction Site Plant Shut/Down for TIE IN’s 2983 PP (320 KT/Y) Polibrasil Resinas - Maua - Sao Paolo /Brazil Client: Basell/Suzano Joint Venture period: 01-2002/02-2002
• Site Commissioning Engineer
• Supervision and coordination of precommissioning activities during Flare TIE-INworks during 15 days Shut Down period of pre-existent old PP Plant
• Preparation and Management of the relevant Certification documentation

• 2970 PE1 PE2 Borouge Project (2x 230KT/Y) c/o ADNOC Ar-Ruwais Construction Site _UAE (for PE Borouge/ADNOC plants based on the BORSTARLLDPE process technology) period: 04-2001/ 12-2001
• Site Commissioning Engineer
• Site Responsible for Set Up, Updating and Application of Project’s System Matrix Database. - Field Checking activity of erected systems of plant versus design docs (P&IDs) - Site Supervisor of Pre- Commissioning field activities in different Plant Process Areas (Dry End, Wet End, Purification, Pneumatic Transport, Extruder)- Responsible for special construction, cleaning & commissioning (HP leak testing/N2 inerting) activities on critical system of the Plant

• 2986 PP3 (200 KT/Y) Feluy -ATOFINA –Feluy - Belgium Client: ATOFINA Belgium period: 01-2001/03- 2001
• Responsible for set-up and development of system matrix for PP3 ATOFINA Chemicals _Feluy Production Plant – Belgium                                                      Subsystems subdivision of the plant project      Definition and Mark Up of Out Side Battery Limits & relevant database preparation                                         Mark up of the P&ID per subsystem Preparation of engineering project databases  Preparation of certification forms                Preparation of commissioning manual

• 2970 PE Borouge Project (2X230 KT/Y) / Client : ADNOC (Abu Dhabi National Oil Company) / period: 07-2000/01-2001
• Commissioning Engineer (Home Office)
• Coordinator of the activities relevantthe development and application of system matrixof the plant
• Coordinator for set-up and application of system matrix for PE Borouge Project, Abu Dhabi - U.A.E.
• Subsystems subdivision of the plant project
• Mark up of the P&ID per systems/subsystems Preparation of engineering project databases
• Preparation of certification forms.

1998 – 1999: Servizi Industriali (ex B.S.I), Orbassano, Turin, Italy

Maintenance Engineer at Technical Office at Green Holding – Servizi Industriali

Projects:

• Industrial and special dangerous wastes disposal & treatment multifunctional plant Duties:
• Responsible and coordinator of the following activities:
• Supervision of maintenance activities on the production plant sections:
• Solid wastes treatment Waste oil thermal separation process
• Plant Fire fighting system Leaks Repairs and Check of Functionality
• Asbestos removal and treatment plant and auxiliaries
• Liquid waste chemical & biological treatments
• Definition of technical specification for machinery, spare parts and materials in general
• Coordinator of external maintenance subcontractors works performed inside the plant area
• Coordination of vendors supplies (machinery, products, etc)
• Technical coordinator with Local Environment Authorities on definition of monitoring &analyzing of plant air/water pollutants control systems
• General Service & Plant Maintenance activities of the Production site.

• 2014/3 Training on Industrial Safety according to Russian Standards held by INO STC TECNOPROGRESS
• 2007/11 “COAL: A Reasons For The Choice” Technical Course sponsored by ATI (Italian Thermo- technical Association) in partnership with ANIMP (National Association of Industrial Plant) c/o CESI (ITALIAN EXPERIMENTAL ELECTROTECHNICAL CENTER)
• 2004/11 Technical Training Course :“Process Plant Start Up “ instituted by The Center for

Professional Advancement – CfPA Amsterdam – The Netherlands

• 1999/10 2000 /07 - (ECDL) Specialized Level: Mech. CAD 2D/CAD 3D / GIS based on SW platform Micro-Station/ Bentley Geographical CAD application c/o - (EQDL) c/o En.F.A.P: Turin
• 1999-09/ 2000-03 - (ECDL) Specialized Level Arch. CAD 2D/CAD 3D c/o CNOS-FAP – Turin
• 1999/4 Law 818/84: “Fire Prevention Course for Professional Engineers” instituted by Order of Engineers of Turin in Partnership with National Corps of Firefighter/ Fire Department of Turin –Italy Enrolled in the Ministerial List of Professionals qualified to Design and Testing of Fire Fighting Systems
• 1998/11 D.Lgs. 494/96:_Directive 92/57/EEC: temporary or mobile construction sites of 24 June 1992 on the implementation of minimum safety and health requirements at temporary or mobile construction sites (eighth individual Directive within the meaning of Article 16 (1) of Directive 89/391/EEC) Specialization Course instituted c/o Order of Engineers of Turin-Italy